The vacuum gauge should read and hold steady at 10 in. Nov 07, 2016 vsvs or vacuum solenoid valves are an electrical component commonly used to allow the vacuum from the intake manifold to flow to an actuator, it may be an egr valve or the evap system. Plug the vacuum tester into the lower hose and wait for the vacuum pump to build back up and shut off. The consensus in the ford truck world is to ditch the auto hubs and invest in a set of good manuals. A lot of folks complain about having a lot of problems with these vacuum operated hubs. If the voltage reading on the multimeter did not increase. The iwe solenoid may have ingested water and passed it to the iwe system causing water contamination in the vacuum portion of the system.
This 4wd hub locking solenoid directly replaces the original equipment solenoid on certain vehicle years, makes and models. Ford corporate wanted an automatic system and the design was rushed, but for some reason they never revised it. The new part is updated to prevent water from getting into the vacuum lines and causing blockages. Without going into much detail, the system works under vacuum that allows the front hub engage to 4 wheel drive by a part called the vacuum actuator. My 02 xlt 4x4 off road will sometimes engage in 4x4 and sometimes it wont. These transfer cases are, as usual, backing up the trans. How to test the 4 wheel drive vacuum solenoid on ford fixya. Vacuum pulls the hub to 2wd, and the absence of vacuum defaults it to 4wd. Oem ford 6l3z9h465a vacuum switching valvesolenoid for 4wd. Aug 06, 2017 ford f250 4x4 vacuum hubs not engaging duration. Some 2004 2006 f150 and 2006 mark lt 4x4 vehicles built before 424 2006 may exhibit a noise infrom the front integrated wheel ends iwe andor the 4x4 system being inoperative.
When the front hublocks are manually turned to the lock position, the. Ford ranger canister vent valve solenoid 4 ford ranger egr vacuum solenoid 3 ford ranger relay ecm wiring 3 autozone rewards. In 2005, ford began phasing in a different method to check for. With chiltons online doityourself ford ranger repair manuals, you can view any years manual 247365 our 2006 ford ranger repair manuals include all the information you need to repair or service your 2006 ranger, including diagnostic trouble codes, descriptions, probable causes. If the voltage reading on the multimeter increased as you applied vacuum with the vacuum pump and decreased when you released the vacuum, then the dpfe sensor is working correctly. Throughout these years, it held a considerable market share and rack up respectable sales figures of over 7 million units sold. In 1997, all ford f series, f350f450, ranger and explorer went to the gem module to help with the electronic 4x4 systems. This electrohydraulic valve is usually found in the transmission control unit and runs on current from the transmission computer, also sometimes called the transmission control module. Ford f250 esof 4x4 auto locking hubs troubleshooting bad solenoid part 2 duration.
The vacuum solenoid then used engine vacuum suction to activate the front locking hubs. Testing the ford egr valve, egr valve vacuum solenoid and dpfe sensor on ford, lincoln, mercury and mazda. It still feels like it bucks or hits bumps that are not there. The contact plates in the transfer case signal the gem that the transfer case is engaged, and the vacuum solenoids need to be activated either. The third part of testing the egr vacuum regulator solenoid is done while road testing your ford or lincoln, or mercury car or truck. Through the years, the ford ranger was mostly left unchanged. The ford 4x4 system for the front axle is a vacuum activated system. Pvh solenoid can be tested to see if it is capable of switching vacuum on and off. This is the solenoid located on the passenger side fender well behind the battery and in front of the vacuum pump. Part 3 how to test the ford egr valve egr vacuum solenoid. I have just recently noticed that on this shift on the fly. All of the latemodel ford rangers have a starter with a solenoid, and the older models have a remote starter solenoid. The beginning of the book will likely be referred to the most, since that is where you will find information for maintenance and tune.
The gem generic electronics module applies ground to the solenoid needed for the mode selected on the switch for esof or when the transfer case shift lever is moved msof. Us domestic vehicle communication software manual snapon. View and download ford ranger owners manual online. Feb 08, 2006 shift in in auto, the front shaft moves, but the front hubs do not. Manual heating and air conditioning 37 lights 39 headlamps 39 turn signal control 42 bulb replacement 43 driver controls 49 windshield wiperwasher control 49 steering wheel adjustment 49 power windows 51 mirrors 52 speed control 52 locks and security 57 keys 57 locks 57 antitheft system 61 table of contents 1 2006 ranger ran owners guide. And remember, with our industry leading 30day guarantee, you can ensure youre shopping with a trusted partner. The light comes on, i believe i can hear the engagement motor turning, but the front axles just wont turn.
How to troubleshoot a ford ranger starter it still runs. Jan 28, 2009 a ford dealer can scan the 4x4 system for codes, which may reveal the telltale codes for the solenoid. How to weak vacuum line and grinding noise fix ford. Nov 05, 2006 ford corporate wanted an automatic system and the design was rushed, but for some reason they never revised it. Ranger is fords attempt in a crowded compact pickup truck, whose production spans for several decades and four generations. Dorman 600400 4wd vacuum and emissions purge solenoid. Advance auto carries over 2,690 aftermarket parts for your 2006 ford ranger, along with original equipment manufacturer oem parts. Lets say it snows 4 and you pull off and engage the 4hi and it starts doing that again. Jan 18, 2015 trying to troubleshoot my ford 2006 f250. From 20012011, the ford ranger used a live axle setup, which simply meant that the front wheel spindle was permanently connected to the front axle, and could not be. These are classic signs of a vacuum leak on 19992004 ford super duty trucks.
The vacuum locks work with the flange in the auto position. The system is called an engine off natural vacuum eonv, and primarily uses the cvs and ftps after the vehicle is shut off to check the gas vapor system. Ford still offered the manual transfer case as well as the electronic shift transfer case. I have power to the solinoid, and there is some vaccum, but i. Part 5 how to test the ford egr valve egr vacuum solenoid. Now, my truck also has manual locking front hubs, which worked. Ive got a 2001 ford ranger that is having problems with the 4x4. The next step is to verifycheck the egr valve vacuum regulator solenoid. Second remove the vacuum lines from the pvh pulse vacuum hublock. Dorman 600401, dorman 600401 4wd hub locking solenoid 18.
The most common solenoid problem in a ford is restarting the car while the engine is still hot. There are also aftermarket hub conversions for changing manual locking hubs to. What i mean by this is when i turn the switch in to 4x4 high or low, it will click and the light on the dash will show up and it will be in 4x4 and sometimes when i turn the switch in to 4x4 high or low, it will not click and the light will not show up and it does not go in to 4wd. The solenoid is connected to the ford s battery and electrical devices, including the ignition. Ported vacuum free delivery possible on eligible purchases.
Page 7 ducati 860 gt gts 19741978 service repair manual. The contact plates in the transfer case signal the gem that the transfer case is engaged, and the vacuum solenoids. It will work if i manually shift it, but it will not on auto. The remote starter solenoid is located on the passengerside fenderwell. This topgrade product is expertly made in compliance with stringent industry standards to offer a fusion of a wellbalanced design and high level of. Diagnosis and testingcontinued based on these inputs, the 4wd control module the electronic shiftonthefly esof system has a controls the shifts into 2wd, 4x4, or 4x4 lowfeature which allows the driver to override the with the following outputs. Operationally vacuum shifts the front axle between 2wd and 4wd mode. Our 2006 ford ranger repair manuals include all the information you need to repair or service your 2006 ranger, including diagnostic trouble codes, descriptions, probable causes, stepbystep routines, specifications, and a troubleshooting guide. Briefly checked vacuum lines and answered by a verified ford mechanic we use cookies to give you the best possible experience on our website. You can monitor the 4wd vacuum control solenoid and the 2wd solenoid status by viewing the. The automatic locking hubs that we see the most on todays ford f150 trucks is the iwe system.
To have the best offroad experience and driving comfort, your car should be equipped with the reliable parts like ford ranger 4wd actuator and transfer case. The engine in your ford or lincoln, or mercury car or truck has to be at operating temperature before. In this video i show you how to replace ford vacuum actuated hubs and the vacuum lines. When it worked, i would switch into four wheel drive and an indication would display on.
Ford truck world transfer caseesof problems super duty. Its got an electronic switch in the cabin that has 2wd, 4wd high, 4wd low. Now that its 10 degrees outside, the 4x4 wont engage. Part 1 how to test the ford egr valve egr vacuum solenoid. Ford ranger 5r55e transmission 2006, shift interlock solenoid by rostra powertrain. Ford ranger questions 4 wheel drive relay clicking under. Vehicle repair manuals just give me the damn manual. This webpage contains ford ranger 1999 workshop manual 4wd 4. With this ford ranger workshop manual, you can perform every job that could be done by ford garages and mechanics from. Enter the year of your ford ranger to get a more customized product set.
It also allows for a cheaper repair if just the solenoid goes bad. Like the cvh, the iwe is a singlesolenoid vacuumoperated hublock, but it works backwards. Below youll find a wide variety of ford ranger parts and accessories. Adly atv300 20062008 service repair manual atv repair manuals aeon. Some 20042006 f150 and 2006 mark lt 4x4 vehicles built before 4242006 may exhibit a noise infrom the front integrated wheel ends iwe andor the 4x4 system being inoperative. Even though manual locking hubs are inconvenient, theyre the best. Carid gives you this chance offering quality durable parts just to your taste. There is a tsb technical service bulletin saying to replace the solenoid. This chiltons total car care manual is intended to help you learn more about the inner workings of your ranger, explorer or mountaineer while saving you money on its upkeep and operation. This means that a smallsized starter can fit in tighter locations. Jan 27, 2020 the third part of testing the egr vacuum regulator solenoid is done while road testing your ford or lincoln, or mercury car or truck.
How to test the ford egr valve egr vacuum solenoid, dpfe sensor. Four wheel drive 4wd systems principles of operation. Is it easy to fix a 4x4 actuator in a 98 ford ranger. Ford ranger automatic transmission solenoid at solenoids. Many people opt to replace the hubs with warn manual hubs. This test will let you know beyond a shadow of a doubt if the egr vacuum regulator solenoid is bad or not. How do i know if the iwe solenoid is working correctly. Oem ford 6l3z9h465a vacuum switching valvesolenoid for. If there is a problem with any of the cars electrical components, the solenoid could be to blame. Ford ranger maintaince and repair manual pdf download. Diagnosing an automatic locking hub problem may require test driving the.
Aug 21, 2011 diagnosis and testing continued based on these inputs, the 4wd control module the electronic shiftonthefly esof system has a controls the shifts into 2wd, 4x4, or 4x4 lowfeature which allows the driver to override the with the following outputs. Ford ranger parts and ford ranger accessories jcwhitney. How to replace 4wd disengage solenoid valve 97 ford f150. Dont waste time calling around to your local bookstores or waiting for a repair manual to arrive. The other involves modifying the existing parts slightly for manual operation. Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices. The solenoid is connected to the fords battery and electrical devices, including the ignition. The valve that controls the flow of fluid through the automatic transmission of a ford ranger is called the transmission solenoid.